Energy Conservation and Emission Reduction, Green Development | ENN Power appeared at the 37th Guangzhou Industrial Ceramics Exhibition

ENN Power booth site

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Energy conservation and emission reduction are the core demands of the current ceramic industry

The production process of architectural ceramics mainly includes raw material preparation, drying, firing three major processes, each process production process needs to consume a lot of electrical energy and heat energy, of which the raw material preparation process (spray granulation) still uses a large number of coal as energy at this stage, the pollution is more serious, heavy pollution weather is difficult to produce normally, enterprises urgently need to carry out clean energy transformation (coal to gas). Actively respond to the call for emission reduction and take the initiative to carry out clean energy transformation "coal to gas", many enterprises are facing rising energy costs and declining profits. How to meet the clean and efficient production while effectively controlling energy costs is an important problem for ceramic enterprises at present.

gas turbine cogeneration solution,

Realize efficient and clean production of ceramic spray drying towers

Focusing on the two major energy needs of ceramic enterprises of "heat + electricity", combined with its production process, ENN Power proposed an overall solution for the combined heat and power system with gas turbine as the core device, and transformed the ceramic spray drying tower from coal to gas to energy-saving and environmental protection.

Using natural gas as fuel, the chemical energy of the fuel is converted into power, and then converted into high-grade thermal energy and electrical energy, which is used for drying of drying tower powder, and the electric energy supports the operation of ball mills, presses, fans and other electrical equipment.

Gas turbine schemes for mainstream drying towers:

Distributed energy advantages of gas turbines

The gas turbine adopts advanced technologies such as high-efficiency centrifugal compressor, high-efficiency axial turbine, and high-speed motor, and the waste heat can be directly applied to the spray drying tower without secondary energy conversion equipment, ensuring that the system has high comprehensive energy efficiency, effectively reducing the drying cost of ceramic enterprises, and supplementing customer electricity.

Gas turbine cogeneration is used for the drying process section of the spray granulation process, which can reduce sprayingThe process of granulation is capable>0.34kg/m², that is, 0.34kg of standard coal is used less per square tile for production.

The exhaust gas emissions during the combustion process of gas turbines are low, the combustion efficiency is high, and the pollutants produced by combustion are relatively small. Compared with traditional coal-fired boilers, the use of gas turbines in the ceramic industry can significantly reduce the emission of harmful gases such as sulfur dioxide, nitrogen oxides, and particulate matter, helping to improve air quality and reduce environmental pollution.

Gas turbines have the ability to quickly start, shut down and adjust loads, which can adapt to the seasonal and hourly heat load requirements in the production process of the ceramic industry, effectively reduce manual control operations, shorten the time of starting and stopping each process system of the unit, and improve operating efficiency. Taking the E2100 gas turbine as an example, the self-designed gas turbine control system is adopted, ignition to the rated speed of about 5 minutes, 2.5 minutes to reach full load (2049kW), to achieve rapid response of gas turbines, and can adjust the response time according to actual needs, which can be used immediately to meet the flexible thermoelectric needs of customers.

ENN Power has been carrying out a complete set of gas turbine business for a long time, cultivating a professional and efficient technical service team, the service system is user-centric, relying on digital operation and maintenance mode, professional technical support and perfect gas turbine ecosystem, and has established a gas turbine service system with rapid response capabilities, which can realize emergency services for domestic users within 24 hours. Set up an operation and maintenance command center to realize the data Internet of Things for gas turbines across the country, with product health monitoring, intelligent diagnosis and personnel scheduling functions.

In the context of the national "double carbon", emission reduction goals are imperative, and many enterprises have begun to explore comprehensive energy solutions that are environmentally friendly and economical. ENN Power's pan-energy solution based on gas turbines is driven by the demand side, adapted to local conditions, and in accordance with the principle of cascade utilization, to achieve the overall utilization of system energy. Gas turbines have the advantages of efficient energy utilization, low emission environmental protection, flexibility and reliability in the ceramic industry, which can effectively reduce energy consumption in the production process, improve energy utilization efficiency, and thereby reduce production costs.Realize energy conservation and emission reduction and green development of the ceramic industry, promote the transformation of the ceramic industry to green, low-carbon and intelligent, help achieve the "double carbon" goal, and create a low-carbon future.