Solution | ENN Power helps the textile printing and dyeing industry save energy and reduce emissions
China's economy is in the process of transformation from rapid growth to high-quality development, with the industrial upgrading and the proposal of the dual carbon goal, China's manufacturing industry will gradually shift from "Made in China" to "Made in China", which requires manufacturing enterprises to develop to "green" and "efficient". In this context,As one of the traditional high-energy-consuming industries, the textile printing and dyeing industry is facing the severe challenges of high cost, environmental protection and emission reduction.
Production process flow chart of textile printing and dyeing industry
Printing and dyeing is the intermediate link of the textile industry chain, which is the treatment and dyeing of textiles through chemical or physical methods, and is the key link in the deep processing of textiles and the improvement of added value. The production process of printing and dyeing is accompanied by a large amount of heat (steam, drying) electricity demand. The original heating device has a lot of room for upgrading due to low energy efficiency, high cost, high environmental pressure, safety hazards and other problems. Moreover, enterprises often have a shortage of power capacity, and the need for expansion is urgent.
Gas turbine solutions and advantages in the textile printing and dyeing industry
In response to the energy needs of the two major processes of steam and drying in the textile printing and dyeing industry, ENN Power proposed a gas turbine solution for the textile industry to replace the original heating device.Using natural gas as fuel, the chemical energy of the fuel is converted into high-grade thermal and electrical energy, which is used for thermal energyGenerates steam or hot airThe electric energy supports the operation of electrical equipment, and realizes the overall utilization of system energy in accordance with the principle of cascade utilization.At the same time, it provides enterprises with partial power expansion, which is conducive to expanding production capacity and reducing the cost of power capacity charges, and can provide partial power guarantee in the case of power restriction and reduce the loss of production stoppage.
For steam energy use process
The gas is used for power generation through the gas turbine, and the high-temperature flue gas generated up to more than 600 degrees is converted into the steam required for the production process through the waste heat boiler for users. At the same time, the unique low-nitrogen combustion technology of the gas turbine can effectively reduce nitrogen oxide emissions and achieve NOX≯50mg/m³ ultra-low nitrogen emissions. It can not only effectively improve the quality of textiles produced by textile enterprises and improve production efficiency, but also reduce energy costs and meet environmental protection requirements.
For drying energy technology
While the gas turbine is working to generate electricity, the emitted flue gas enters the amplitude setting machine through the flue pipe, and mixes with the air in the oven under the action of the circulation fan to reach the required temperature to dry the fabric. The temperature of the waste heat flue gas is stable, and the circulating air temperature in the oven can be easily controlled, and the temperature can be automatically adjusted to ensure that the temperature of the circulating air meets the process requirements. The thermal efficiency of the system is as high as 85%, which truly realizes the energy "eating and squeezing out" and reduces the unit energy consumption of the product. At the same time, compared with the traditional direct-fired boiler drying, the high-temperature flue gas is directly connected to the drawing and shaping machine, and there is no open flame, which avoids the risk of fabric fire and has high safety.
As a domestic technology enterprise for the development of micro and small gas turbines, ENN Power has more than ten years of technical precipitation and experience, and its safe, energy-saving, environmentally friendly and efficient gas turbine pan-energy solutions have changed many industries including textiles and ceramics, and have become an important way for enterprises to develop circular economy. In the future, ENN Power will stick to its original intention and is committed to providing users with efficient and low-carbon pan-energy solutions, helping enterprises embark on the road of differentiated transformation and injecting new impetus into the low-carbon and green development of the industry.
Shaoxing Chuangfubang gas turbine cogeneration project case
Project Overview: Shaoxing Chuangfubang Textile Co., Ltd. is the first gas turbine project in the textile industry in China. The customer is located in Shaoxing, Zhejiang, mainly engaged in needle textiles, textile raw materials, clothing and clothing processing and import and export business. The company has a number of stretching and shaping production lines, which generate heat energy through direct-fired ovens to shape the fabric. ENN Power provides it with gas turbine cogeneration solutions, which directly connect the high-temperature flue gas generated by gas turbine power generation to the drawing and setting machine, so that the production environment is free of open flames, and perfectly solves the safety hazard of the original direct-fired oven that is easy to ignite the internal fluff, resulting in the burning of fabrics. It also meets the drying needs of the production line and provides a guarantee for the safe, clean and efficient production of the textile industry.
Customer value creation: NO reduction every yearx0.72 tons of emissions, 1.03 tons of dust emissions, SO22.47 tons and CO2267.54 tons of emissions, providing 792,000 kWh of electricity per year to make up for the power shortage, reducing energy costs by more than 20% per year, and reducing production costs.
